Basic Info.
Sintering Temperature
1250-1600 Celsius Degree
Sintering Zone
110mmx110mmx70mm
Atmosphere
Oxygen Gas, Inert Gas, Reducing Vacuum
Microwave Output Power
0.1~1.4kw Continuous Adjustable
Microwave Frequency
2.45GHz±25MHz
High Precision Water Chiller
Flow :2m3/H, Rating Cooling Capacity 2.7kw
Application Field
Claiming / Synthesis of Powder or Particle Materia
Application 1
Incineration, Cremation, Scaling Loss Experiments
Application 2
Debinding (Catalytic, Thermal)
Transport Package
Woodencase
Specification
700x900x600mm
Product Description
High vacuum & high temperature microwave sintering /tube / muffle furnace,
(for dental, zirconia, bridge and cown, ceramics,electrodes materials, graphene, graphite, etc, with inert gas, reducing gas, vacuum, protective gas, etc....)
What the microwave technology can be used for?
Microwave ashing,
Microwave sulfonation;
Microwave fusing;
Microwave wax burns-out;
Microwave Nitridation,
Microwave carbonization,
Microwave decomposition;
Microwave Annealing
Microwave Ashing
Microwave Carbonization
Microwave Catalysis
Microwave Calcination
Microwave Ceramic Injection Moulding
Microwave Crystal Growth
Microwave Curing
Microwave Drying
Microwave Metal Injection Moulding
Microwave Nitridation
Microwave Pyrolysis
Microwave Siliconization
Microwave Sintering
Microwave Sulfonation
Microwave Vacuum Brazing
Microwave Vacuum Soldering
Microwave Wax Burns-out;
our products include:
900oC Microwave Graphite and Graphene Expansion Furnace
1200oC Microwave Ashing Furnace
1200oC Microwave Muffle Furnace
1600oC Microwave High Temperature Muffle Furnace
1600oC Microwave Zirconia Denture Sintering Furnace
1200oC Microwave Tube Furnace
1600oC Microwave High Temperature Tube Furnace
1200oC Microwave Vacuum Tube Furnace
1200oC/ 1600oC Microwave Atmosphere Lab Furnace
1600oC Microwave Atmosphere Sintering Furnac
1600oC Microwave Vacuum Sintering Furnace
1200oC Microwave Pyrolysis Furnace
1600oC Microwave Atmosphere Pusher Kiln
1. compounding and sintering of inorganic powder
1). Carbide: SiC, CrC, VC, etc
2). Nitride: Si3N4, MnxNy, AlN, VN, CrN, etc
3). Electronic ceramic powder: barium titanate, barium-strontium titanate, strontium titanate, barium zirconate titanate, etc.
4). Fluorescent powder (LED powder, three primary colors, long after glowing phosphor powder, etc)
5). Lithium-ion battery material: lithium cobaltoxide, lithium manganate, LiFePO4, etc, anode and cathode carbon materials.
6). Multi colors ceramic pigment, glaze material, ceramic raw material, etc.
2. inorganic material/products sintering
1). Electronic ceramic: BaTiO3, SrTiO3, ZnO piezoelectric ceramics, PTC thermo-sensitive components, etc.
2). bio medical ceramic: man-made bones, teeth, MgO, Al2O3, ZrO2, SiC, Y2O3, Si3N4, SiO2, etc high performance structure ceramic.
3). Daily-used ceramics, arts and crafts ceramic.
3. incinerating
4. melting and thermal treatment
5. melt oxidized ore carbon thermal reduction
Configuration and performance:
1. Using stepless adjustable, high stability and long lifetime, CW industry level microwave source to make sure that the system can run continuous and stable for long time.
2. Use high accuracy IR thermometer to measure sample temperature directly.
3. Equipped with 2nd level high vacuum machine unit and multi channels gas way, atmosphere in the furnace can be controlled accurately.
4. Equipped with embeded computer control system, provide 3 operation mode: manual, auto and constant temperature which can be free switched.
5. multi original special crucible can be chosen, material placed in the crucible will not be polluted.
6. Materials with different coupling degree with microwave source can be processed-with high universality.
7. Set anti-corrosion exhaust way to exhaust gas produced in the heating process quickly.
8. Real time temperature chart display can dynamic monitor the heating process.
9. Secure and reliable microwave shielding chamber design, multi leakage-proof protection.
Changsha Langfeng Metallic Material Co.,Ltd is a company based on innovation, and it is specialized in the production and research of industrial microwave-heated furnaces and kilns, microwave high temperature heating units, customer-specific microwave systems. With varieties and continuing updates of standard products, we are able to provide the cost-efficient designs and microwave units.
With a specialized technical team, we have gained many registered patents in the filed of microwave cavity, heating properties of materials to be processed.
Innovation and continuous improvement is our mission. Providing our customers with the best applicable solution is our goal. Building a specialized microwave high temperature laboratory, we can satisfy all sintering requirements under the various atmospheres, we can do the test of sintering, roast,pyrolysis,calcination, ashing, expansion, solidification, crystallization,catalyzation.,etc.
We are serving the following industries, including metal, cermets, carbide powders, graphene, inorganic powders, Electronic ceramic powders, research and development, medical, nuclear, recycling, to worldwide, USA, Australia,Japan, etc.
We are more a microwave solution provider than a microwave unit manufacturer!
Q.Is it possible to do a sample test before installation?
Yes, it is OK to do a sample test. We need to pursue heating performance, production efficiency, and profitability. We perform a thorough test of your samples considering the irradiation output, time and methods of microwaves.
Please contact us first, to explain us your needs and requests.
Q.Please tell us your after-sale service.
We provide one-year guarantee for the microwave unit,except for the consumable parts.
We provide the technical support for whole lifetime.
Q,Why choose Langfeng microwave unit ?
Water-cooled magnetron protected from reflected microwave powder;
Microwave cavity entirely made of stainless steel;
Different sizes and materials of crucibles for selection;
Safety interlocks switches to max prevent microwave leakage with door open;
Working temperature range from 600-17000C;
Data are collected and saved every minute.
Self-researched microwave high temperature refractory material to max imporve its wave permeability and strength, and to max avoid heat loss.
I would quote the most favorable price for you.My contact details as following:
Vera: mobile:86-15974242234
1.Hochgeschwindigkeitsaufheizung, gleichmäßige Temperaturverteilung.
Die Aufheizung des Materials erfolgt durch Mikrowellen direkt auf Molekularer Ebene ohne Zeitverlust durch Wärmeleitung. Es gibt keine Temperaturunterschiede innerhalb und außerhalb des Materials, was die Effizienz deutlich erhöht.
2. Exakte Temperaturregelung, hohe Präzision durch Infrarot Temperatur-Messung,
direktes Messen der Probentemperatur,
Mikrowellenausgangsleistung stufenlos,
exakte Temperaturregelung,
Echtzeit-Temperaturdiagramm-Anzeige,
dynamische Simulation des Sinterprozesses.
3. Ausgestattet mit einer Mikrocomputer-Steuerung, drei frei wählbare Betriebsarten: manuell, automatisch und konstante Temperatur.
4. Zahlreiches Zubehör wie Spezialtiegel und diverse Hilfsmittel, keine Materialkontamination.
5. Bei hoher Temperatur unter Hochvakuum sinterfähig
6. Eintrittskanal und Austrittskanal für Gase, die Atmosphäre im Ofen kann exakt gesteuert werden.
7. Multiple atmosphärische Prozesse sind in einem Zyklus möglich.
8. Materialien mit unterschiedlichen Mikrowellen Eigenschaften können verarbeitet werden
Anforderungen an die Arbeitsumgebung:
1. Belüftet, sauber, kein Staub, Gerät hat keinen Ex-Schutz 2. Umgebungstemperatur : 0~40°C
3. Relative Luftfeuchtigkeit: 5~85%
4. Fläche: 2100mm×2200mm
Anwendungsbereich:
1. Kalzinieren/ Synthese des Metallcarbid, -nitrid, Oxidmaterial:SiC,VC,Si3N4,AlN,VN,CrN,ZnO,MgO,MnO2,ZrO2 ,V2O5,TiO2 etc.
2. Carbothermische Reduktion der Metalloxide; Metallsulfid Entschwefelung
3. Lithium-Ionen-Batterie Kathodenmaterial: Lithium-Kobalt-Oxid, Lithium-Manganoxid, Lithium-Eisenphosphat
4. Katalytische Materialien kalzinierten Zeolith, TS-1,HTS-1,ZSM-5
5.alle Arten von Keramik-Pigment, Glasur, Keramik-Sintermaterialien;
6. Seltene Erden-Leuchtstoffmaterialsynthese: LED, Lampe mit dreifarbigen, langen Nachleuchten usw.;
7. Nitrid-Leuchtstoff, Diamantkern Graphit Katalysatorsäulen - Reinigung, Diamant-Oxidation und Entkohlung usw.
8. Elektronische Keramik, magnetische Materialien, Pulvermetallurgie, Karbid, Sinterkeramik;
9. Chemische Analyse der Probe Veraschung, Verbrennung.
Q.Is it possible to do a sample test before installation?
Yes, it is OK to do a sample test. We need to pursue heating performance, production efficiency, and profitability. We perform a thorough test of your samples considering the irradiation output, time and methods of microwaves.
Please contact us first, to explain us your needs and requests.
Q.Please tell us your after-sale service.
We provide one-year guarantee for the microwave unit,except for the consumable parts.
We provide the technical support for whole lifetime.
Q,Why choose Langfeng microwave unit ?
Water-cooled magnetron protected from reflected microwave powder;
Microwave cavity entirely made of stainless steel;
Different sizes and materials of crucibles for selection;
Safety interlocks switches to max prevent microwave leakage with door open;
Working temperature range from 600-17000C;
Data are collected and saved every minute.
Self-researched microwave high temperature refractory material to max imporve its wave permeability and strength, and to max avoid heat loss.
I would quote the most favorable price for you.My contact details as following:
Vera: mobile:86-15974242234